Komatsu KOMTRAX Meets Fleet Maintenance
Connect your Komatsu equipment to HVI through KOMTRAX — and engine hours, fuel burn rate, machine location, and diagnostic codes flow directly into your inspections, work orders, and preventive maintenance schedules. KOMTRAX hardware comes factory-installed. No extra devices. No aftermarket modems.
What Your Komatsu Machines Send to HVI
KOMTRAX was one of the first factory-installed OEM telematics systems in the industry. It captures data beyond basic engine hours and GPS — including load counts, operating modes, caution alerts, coolant temperature, and theft prevention. HVI receives all of it.
Engine & Working Hours
KOMTRAX separates total engine hours from actual working hours. HVI uses both to trigger PM at Komatsu OEM intervals and calculate true machine utilization rates.
Load Count Tracking
KOMTRAX counts loading cycles on Komatsu excavators. HVI calculates fuel per load cycle and tracks productivity per machine for accurate job site cost analysis.
Operating Mode Tracking
KOMTRAX records time in each operating mode — Economy, Power, and Breaker. HVI uses mode data to adjust PM intervals based on how hard the machine is actually working.
Caution Mode Alerts
KOMTRAX monitors when machines operate outside normal parameters — overheating, low oil pressure, high hydraulic temperature. Caution alerts feed into HVI for immediate action.
Coolant & Hydraulic Temp
Water temperature and hydraulic oil temperature monitored by KOMTRAX. Temperature anomalies trigger alerts in HVI before overheating causes engine or hydraulic damage.
Theft Prevention
KOMTRAX supports remote engine lock and unlock for theft prevention. Geofence alerts trigger when machines move outside designated boundaries. Security events logged in HVI.
How Komatsu KOMTRAX Integration Works With HVI
Your Komatsu machines already have KOMTRAX telematics installed at the factory. HVI connects through KOMTRAX and puts that machine data to work inside inspections, work orders, and PM schedules.
Connect KOMTRAX
Select Komatsu from HVI's integration library. Authenticate with your KOMTRAX credentials. The connector maps your entire Komatsu equipment fleet automatically.
Machine Data Flows
Engine hours, fuel levels, GPS location, diagnostic codes, utilization rates, and health alerts sync from KOMTRAX into HVI continuously.
HVI Acts on the Data
PM schedules trigger from real engine hours. Inspections reference live machine data. Diagnostic codes feed into maintenance planning.
Working Hrs
KOMTRAXLoad Count
TrackedPM
By WorkloadPM Schedules From Real KOMTRAX Engine Data
Stop estimating when service is due. HVI pulls real-time engine hours from your Komatsu machines through KOMTRAX and triggers PM schedules at OEM-recommended service intervals. When a machine hits a threshold, HVI creates the notification automatically.
Caution
AlertsTemp
MonitoredWork Order
CreatedKomatsu Diagnostics & KOMTRAX Health Alerts in HVI
KOMTRAX monitors Komatsu machines for caution-level and warning-level events — coolant overheating, low oil pressure, high hydraulic temperature, abnormal engine conditions. These alerts flow into HVI with severity levels so your maintenance team responds before minor issues become costly field breakdowns.
Komatsu + HVI
Equipment Maintenance HubOEM
DataLive
SyncAuto
PMWhy HVI for Komatsu
Digital Equipment Inspections
Pre-operation, daily, and safety inspections on iOS, Android, and Web. Guided checklists with photo evidence, voice notes, and signed PDF reports — enhanced with live KOMTRAX data.
One-Click Work Orders
Inspection defect becomes a work order in one tap. KOMTRAX diagnostic codes included automatically. Assign technicians, track labour, parts, and completion.
OEM-Driven PM Scheduling
PM schedules triggered by real engine hours from your Komatsu machines at OEM service intervals. No manual updates, no missed intervals.
Parts, Fuel & Cost Tracking
Parts inventory with min/max levels, fuel consumption from KOMTRAX, and cost-per-machine analytics. KOMTRAX data combined with maintenance costs for total equipment visibility.
Fleet Analytics & Compliance
Dashboards for equipment health, maintenance costs, utilization rates, and compliance audit trails. KOMTRAX data combined with HVI maintenance records.
Komatsu KOMTRAX Integration FAQ
Common questions from fleet managers before connecting Komatsu equipment to HVI.
Engine hours, working hours, fuel consumption, load cycle counts, GPS location, caution and warning alerts, operating mode data (Economy/Power/Breaker), coolant temperature, hydraulic temperature, and geofence events. All captured by KOMTRAX and synced to HVI.
No. KOMTRAX comes factory-installed on Komatsu construction and mining equipment at no additional subscription cost. HVI connects through the KOMTRAX API at the software level. No aftermarket devices needed.
HVI pulls real working hours and operating mode data from KOMTRAX. PM schedules trigger at Komatsu OEM intervals, adjusted by workload intensity. Caution alerts trigger immediate maintenance actions. When a machine hits a service threshold, HVI creates the notification automatically. No manual tracking.
All Komatsu construction and mining equipment with KOMTRAX telematics. Excavators, wheel loaders, dozers, motor graders, articulated trucks, compactors, off-highway trucks, and underground mining machines are all supported.
15 to 30 minutes. Authenticate with your KOMTRAX credentials, and the connector handles equipment mapping and data sync automatically.
Yes. HVI supports Komatsu alongside John Deere, Caterpillar, Volvo, and other OEM telematics providers. Mixed-brand equipment fleets are fully supported in one dashboard.
Yes. Engine hours, fuel data, GPS location, and diagnostic codes sync continuously from KOMTRAX to HVI as the data updates from your Komatsu machines.
No. Komatsu KOMTRAX integration is included in the HVI subscription with no per-integration fees. The free trial includes full Komatsu KOMTRAX integration access.
Connect Komatsu KOMTRAX. Automate Equipment Maintenance.
Engine hours, fuel data, GPS, and diagnostic codes from your Komatsu machines flowing into inspections, work orders, and PM schedules. Factory-installed telematics. No extra hardware. Free trial included.